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单室卧式高压高流率气淬炉(交替气冷型)

适用于工模具钢、高速钢、不锈钢等材料的淬火处理;不锈钢、钛及钛合金等材料的固溶处理;多种磁性材料的退火处理及回火处理;也可用于真空钎焊及真空烧结等

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        单室卧式高压高流率气淬炉(交替气冷型)

产品名称:单室卧式高压高流率气淬真空炉(交替气冷型)

Name: Single chamber horizontal high pressure and high flow rate gas quenching vacuum furnace (alternating gas cooling type)

规格:见技术参数

Specification: Refer to technical parameters. .

用途:适用于工模具钢、高速钢、不锈钢等材料的淬火处理;不锈钢、钛及钛合金等材料的固溶处理;多种磁性材料的退火处理及回火处理;也可用于真空钎焊及真空烧结等

Application: It is suitable for quenching treatment of die steel, high speed steel, stainless steel and other materials; solid solution treatment of stainless steel, titanium and titanium alloy; annealing treatment and tempering treatment of various magnetic materials; can also be used for vacuum brazing and vacuum sintering, etc.。

特点:characteristic:

1.采用一体挤压圆形换热器, 冷却速度提高100%,稳定性高

The cooling rate is increased by 100%and the stability is high.

2.采用上下交替气冷方式,流量均匀,工件变形量小

The air cooling mode is adopted alternately up and down, the flow rate is uniform and the deformation of workpiece is small.

3.加热元件沿加热室四周均匀布置,温度均匀性高,热搅拌可用于真空回火

The heating element is evenly arranged around the heating chamber with high temperature uniformity. Hot stirring can be used for vacuum tempering.

4.采用复合硬毡/金属屏为加热室隔热层,较风管结构的节能30%

The composite hard felt / metal screen is used as the heat insulation layer of the heating chamber, which saves 30% energy compared with the air duct structure.

5.工件变形小,生产效率高,使用成本低 40%

Workpiece deformation is small, production efficiency is high, the cost is lowered by 40%.

6.编程工艺灵活输入,机械动作稳定可靠,故障自动报警/显示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

7.气淬风机变频驱动,对流加热功能可选、九点测温可选、分级及等温淬火

Frequency conversion drive of gas quenching fan, optional convective heating function, optional nine point temperature measurement, classification and austempering、 

8. 全智能化工业计算机控制系统并有一套手动操作系统

Fully intelligent chemical industry computer control system and a manual operating system。

9. 操作简洁、编程工艺灵活输入、机械动作稳定可靠

Simple operation, flexible input of programming process, stable and reliable mechanical action

10.手动/半自动/自动 故障自动报警/显示

Manual / semi-automatic / automatic fault automatic alarm / display

 

配置选择/Configure select:

 

 炉门开启方式: Furnace door opening mode:

回转式

Rotary

平开式

Flat type

垂直升降式

Vertical lifting type

炉胆/flue:

    石墨加热元件与石墨毡复合屏合成结构;

Synthesis structure of Graphite heating element and Graphite felt Composite screen       

    钼加热元件与金属隔热屏合成结构;

The composite structure of Mo heating element and metal thermal insulation screen;   

  气淬方式:

Gas quenching mode:

 气流上下垂直交替气冷 Vertical alternation of air cooling up and down

左右交替气冷却

left and right alternating gas cooling

 

真空泵组和真空计;

Vacuum pump set and vacuum gauge:

 

 进口

Imported

 高品质国产

High quality domestic

 

 真空度:

Vacuum degree:

 高真空

High vacuum

 中真空

Medium vacuum 

 

PLC:

 

 西门子

Siemens

 欧姆龙

OMRON

 三菱

Mitsubishi

 温控仪表

Thermostat meter:

欧陆

EUROTHERM

导电

Electric conduction

 

 热电偶 :

thermocouple:

 S型分度号

S-type dividing number

 

 

  记录仪 :

grapher :

 

  有纸记录仪

Paper recorder

 

 无纸记录仪

Paperless recorder

 

 

 人机界面:

human-computer interface

 模拟屏

Analog screen

 

 计算机触摸屏

Computer touch screen

 

 电器元件

Electrical component:

  高品质国产

High quality

Made in China

  施耐德

Schneider

  西门子

Siemens

 

产品 规格/ Specifications:

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

 

 以下参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement.

 

 参数/型号

Parameter/ Model

PJ-Q557

PJ-Q669

PJ-Q7711

PJ-Q8812

PJ-Q9916

 有效热区W×H×L

Effective hot zone

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1600

 装载重量 (KG

Load weight

300

500

800

1200

2000

 最高温度 (℃)

Max.temprature

1350

1350

1350

1350

1350

 炉温均匀性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

 真空度 (Pa

vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 压升率 (Pa

Pressure rise rate

0.5

0.5

0.5

0.5

0.5

 气淬压力 (bar

Gas quenching pressure

6-25

6-25

6-25

6-25

6-25

冷却气体(99.995%)

Cooling gas

N2/Ar/He

N2/Ar/He

N2/Ar/He

N2/Ar/He

N2/Ar/He


  





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